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- Kegelbrecher-Tragf?higkeit
Kegelbrecher-Tragf?higkeit
marke :ZHUOYUE
Die HERKUNFT der Produkte :Shenyang, Liaoning, China
Die lieferzeit :Eine Woche
Die f?higkeit, :1.000 F?lle pro Jahr
1. Hohe Pr?zision und Stabilit?t: Die Ma?toleranz des Produkts liegt innerhalb von ±0,02 mm, der Reibungskoeffizient bei nur 0,015 und die maximale axiale Belastung bei 1200 kN. Es ist für den 24-Stunden-Dauerbetrieb geeignet und reduziert die Ausfallrate der Anlagen um über 50 %.
2. Hohe Verschlei?festigkeit bei gleichzeitiger Kostenreduzierung: Unser Gusseisenmaterial wird mit einer verschlei?festen Kupferlegierung vermischt und anschlie?end w?rmebehandelt, um seine Festigkeit zu verbessern. Das Produkt h?lt Temperaturen bis zu 450 °C stand. Dadurch wird der Verschlei? um bis zu 40 % reduziert, die Lebensdauer um das ca. 1,8-Fache verl?ngert und die gesamten Wartungskosten um mindestens 30 % gesenkt.
3. Hohe Kompatibilit?t und schnelle Lieferung: Kompatibel mit 98 % der g?ngigen Kegelbrechermodelle auf dem Markt. Sonderanfertigungen sind innerhalb von 3–7 Werktagen fertig. über 200 Ausführungen sind ab Lager verfügbar, und 95 % der Eilbestellungen k?nnen innerhalb von 48 Stunden versendet werden.
4. Zuverl?ssige Qualit?t und umfassender Service: Dank der Anwendung des ISO 9001-konformen Qualit?tsmanagementsystems erreichen wir eine Produktqualifizierungsrate von 99,8 %. Unser Angebot umfasst Komplettl?sungen aus einer Hand, die wir exklusiv anbieten k?nnen. Darüber hinaus erzielen wir eine sehr hohe Kundenbindungsrate von stabil über 92 %, wodurch wir internationale Bergbauunternehmen über viele Jahre hinweg bei ihrer Entwicklung unterstützen k?nnen.
5760-2051
5760-5010
5760-2103
5761-2102
Procurement Pain Points and Product Solutions:
Cone crushers under continuous heavy-load operation (24h uninterrupted working condition, load range 300-800t/h) commonly suffer from shaft jitter, sliding lag and eccentric wear.Some????? statistics, however, indicate that inefficient thrust accessories are responsible for 60% of spindle failures in cone crushers and 45% of unexpected stoppages on an annual basis, which result in an immediate crushing capacity drop by 15%-20% and significantly raise the costs of daily maintenance and part ?????replacement.
Our matched thrust pad and thrust sheet assembly forms a complete precision thrust bearing system. The????? product can obtain the surface roughness down and even reaching Ra≤0.8μm, the friction coefficient can be as small as ≤0.015, and also the stress distribution is very ?????uniform. It????? can bear maximum axial loading up to 1200kN, effectively prevents equipment vibration and sliding resistance errors, stabilizes crusher reciprocating movement, and cuts the equipment breakdown rate by more than 50% in contrast to the usual ?????accessories.
Technical parameters：
| Parameter Category | Core Technical Indicators | Execution Standard & Remarks |
|---|---|---|
| Dimensional Accuracy | Flatness, parallelism and overall dimensional tolerance strictly controlled within ±0.02mm; assembly matching clearance controlled at 0.03-0.05mm | 100% interchangeability for mainstream cone crusher equipment models |
| Raw Material Configuration | High-toughness alloy cast iron + high-lead wear-resistant copper alloy composite material; material hardness HB180-220; tensile strength ≥450MPa | Meet heavy-load bearing requirements for long-term continuous operation |
| Processing Technology | Precision investment casting, 6-pass fine grinding and integral heat treatment strengthening; high temperature resistance up to 450℃; low thermal deformation rate ≤0.02% | Stable mechanical properties under long-term high-temperature friction conditions |
| Quality Testing Standards | 100% full inspection for finished products, including Brinell hardness test, flatness precision detection and 500-hour friction fatigue life test | Comply with ISO9001 international quality management system standards; product qualified rate up to 99.8% |
Cover Product Advantages:
1. Operational stability: Optimized composite material formula and precision processing reduce mechanical friction loss by 35% and operating temperature rise by 28% under continuous heavy-load operation. It effectively avoids spindle seizure and shutdown faults, lifting equipment continuous operation rate from 85% to 98%.
2. Extended service life: Compared with ordinary cast iron accessories, our products reduce wear rate by 40% under abrasive working conditions. The service life of spindle and frame matching components is extended by 1.8 times, cutting annual equipment replacement frequency and maintenance cost by over 30%.
3. Compatibility and customization: Cover 98% mainstream cone crusher brands and full series of specifications in the market. Support standard batch production and non-standard customization, with customized drawing delivery cycle controlled within 3-7 working days.
4. Efficient supply capacity: Over 200 conventional specifications are in long-term stock, supporting 24-hour spot delivery. 95% of urgent orders can be shipped within 48 hours, minimizing customer equipment downtime loss.
Product Application:
This series of thrust components adapts to working conditions with load pressure 500-1200kN, dust concentration ≥15mg/m3 and continuous abrasive friction. It is widely used in mining crushing, quarry processing, construction aggregate production, road and bridge engineering and industrial raw material crushing. It stably supports 24-hour continuous operation of crushing equipment, ensuring 98%+ production continuity rate for industrial projects.
Corporate Strength:
The factory has 8 years of professional R&D and manufacturing experience. It owns a 4000㎡ standardized production workshop, equipped with 8 integrated automated production lines covering casting, precision machining, heat treatment and finished product testing. The annual comprehensive production capacity reaches 150,000 tons, capable of undertaking single-batch orders of 500+ sets and completing bulk delivery within 10-15 working days.
The????? technical personnel team has 12 full-time R&D engineers and 68 senior skilled technicians who, collectively, have 6+ years of mining machine experience on average. A part of the job is for the team to run 3-5 batches of material formulas and processing technologies per year and thereby gradually the product's wearing resistance and load-bearing capability are enhanced each year by ?????8%-12%.
Strict Quality Control and One-Stop Service:
Quality is integrated into every stage of our manufacturing process. From raw material verification and precision machining to final assembly and inspection, each procedure is carried out under a standardized quality management system to ensure consistent product performance and reliable interchangeability. To????? begin with, we assist our customers to reduce installation problems and keep stable equipment operation in extreme mining environment, if you like, by using thorough process control and dimensional ?????checks.
Besides????? manufacturing, we also provide end-to-end project support. Through all stages of cooperation, our team is there to help select and assess the product, organize customized production, handle deliveries and guide installation along with offering continuous after-sales service so that every order perfectly meets customer's operational ?????needs.
Today, our crushing equipment and wear parts are supplied to customers in more than 28 countries and regions across Southeast Asia, Africa, the Middle East and South America. By delivering reliable quality, responsive communication and stable production capacity, we have established long-term partnerships with numerous mining companies, equipment distributors and engineering contractors worldwide, earning a consistently high level of repeat business from existing customers.
FAQ:
Q: What is the minimum order quantity (MOQ)?What????? is your policy regarding large quantities orders or long-term purchases?
A:You can purchase as low as a single item but still enjoy the price benefits of bulk ordering and the comfort of long-term procurement.
Products available from stock: MOQ 1 piece (can be shipped directly from warehouse, no minimum number of orders required).
Custom made non-standard parts: MOQ 30-50 pieces/batch (based on process complexity, flexible MOQ is available).
Long-term framework deal: Once a year purchase amount of 5 Million RMB and above is confirmed, you can sign off on an annual pricing lock contract. Throughout the year, prices will be stable and not influenced by steel market changes, and you will receive the advantage of dddhhhrolling material preparationdddhhh - in short, we will reserve custom-made blanks for you ahead of time, which will slash your order delivery cycle from normal 30 days to 7-10 days only.
Q:Which type of packaging does your company mostly use?
A: Most of the time we package small items into wooden cases. Large parts and machine sets are secured within steel frames, foam is completely enclosed and water proof film is added to protect the goods during transportation from bumps and rust by rain water.
Q:Which kinds of freight service or transportation do you support?
A: We can offer the EXW and the FOB terms of ?????delivery.
